Hydraulic fluids
Things to know about hydraulic fluids
Hydraulic fluids are subdivided into the following basic categories:
- Mineral-oil based hydraulic fluids
- Flame retardant hydraulic fluids
- Quickly biodegradable hydraulic fluids
Mineral-oil based hydraulic fluids are designated in ISO 6743/4 as HL, HM, HV, and in DIN 51524 with HL, HLP, HVLP.
- HL stands for hydraulic oils made of mineral oils with active ingredients that improve their corrosion protection and aging resistance.
- HLP oils improve the corrosion resistance, the aging resistance and the wear due to scoring in the mixed friction range.
- HVLPs additionally improve the viscosity/temperature behavior.
- There are also HLP-D hydraulic fluids that include cleaning additives (detergents).
Caution: There are certain additives in mineral oils that can accelerate the aging of elastomer seals at high temperatures. This results in subsequent vulcanization, which causes hardening and a loss of elasticity.
Flame retardant hydraulic fluids are classified in VDMA 24317. They are available as HFAE, HFAS, HFB, HFC and HFD oils:
- HFAEs are oil-in-water emulsions with a water content of greater than 80% and a mineral-oil or soluble polyglycol-based concentrate. In the mineral-oil based option it is necessary to watch out for decomposition and microbe growth. The fluid can be used at temperatures from +5 °C to +60 °C (+41 °F to +140 °F).
- For HFASs with synthetic concentrates there is no danger of decomposition. However, attention should be paid to the significantly increased tendency for corrosion.
- HFBs are water-in-mineral oil emulsions with a water content greater than 40%. These hydraulic oils can also be used from +5 °C to +60 °C (+41 °F to +140 °F), but are not approved for use in Germany due to their inadequate fire safety characteristics.
- HFCs are so-called aqueous glycols, quasi aqueous monomer or polymer solutions (frequently polyglycols). Their water content is generally between 35% and 65%. These flame resistant hydraulic fluids can be used at pressures of up to 250 bar (3625 PSI) and temperatures between -20 °C and +60 °C (between -4 °F and +140 °F.
When using HFC fluids, it must be clarified whether the seal materials being used are suitable. While fluororubber (FKM) is not suitable in every case, seals made of acrylnitrile-butadiene rubber (NBR) are unproblematic.
- HFDs are water-free fluids that can be used in the temperature range from +20 °C to +150 °C (+68 °F to +302 °F). Their compositions differ greatly, which means that a further distinction is made among HFD-R, HFD-S, HFD-T, HFD-U. These fluids are flame retardant, but can cause problems in the suction performance of pumps, and they are corrosive to many seal materials.
Caution: If HFC fluids are used, it must be clarified whether the sealing materials used are suitable. Fluorocarbon rubber (FKM) is not suitable in every case. Seals made of acrylonitrile-butadiene rubber (NBR) are unproblematic..
Quickly biodegradable hydraulic fluids are created using vegetable-based materials. Their abbreviation HE stands for Hydraulic Environmental, and also appears in the following designations:
- HETG (based on triglycerides / vegetable oils)
- HEES (based on synthetic ester), HEPG (polyglycols)
- HEPR (based on other fluids / primarily poly-alpha-olefins)
Pure water as a hydraulic fluid appears in very few applications, because its physical properties are hard to control.